ABB TUNOS Proximity Sensor Installation and Configuration
Description
TheABB 3.3564.293 TUNOS 3.3564.293is an inductive proximity sensor designed for non-contact object detection in industrial environments.This robust sensor offers reliable performance in detecting metallic objects without physical contact,making it ideal for position sensing,counting,and limit switching applications.The sensor features a durable construction and stable sensing characteristics suitable for demanding industrial applications.
Sensing Distance:8mm
Output Type:PNP normally open
Voltage Range:10-30VDC
Housing Material:Nickel-plated brass
Application Scenarios
In an automotive assembly line,theABB 3.3564.293 TUNOS 3.3564.293proximity sensors are used to verify the presence of engine components on the conveyor system.The sensors reliably detect metallic parts even when covered with oil or dust,ensuring that each assembly station receives components in the correct sequence.During a recent production run,theTUNOS 3.3564.293sensors maintained perfect detection accuracy despite significant vibration from nearby machinery,preventing misassemblies that could have resulted in costly rework.Their IP67 rating protected them from coolant sprays and metal chips,ensuring continuous operation without maintenance.
Parameter
Main Parameters
Value/Description
Product Model
3.3564.293 TUNOS 3.3564.293
Manufacturer
ABB
Product Category
Inductive Proximity Sensor
Sensing Principle
Inductive
Sensing Distance
8mm
Target Material
Ferrous and non-ferrous metals
Output Type
PNP normally open(NO)
Supply Voltage
10-30VDC
Output Current
≤200mA
Switching Frequency
≤1000Hz
Housing Material
Nickel-plated brass
Connection Type
2m PVC cable
Protection Rating
IP67
Operating Temperature
-25°C to+70°C
Temperature Drift
≤±10%of sensing distance
LED Indicator
Yellow status indicator
Mounting
Flush mountable
Technical Principles and Innovative Values
TheABB 3.3564.293 TUNOS 3.3564.293operates on the electromagnetic induction principle,generating an oscillating electromagnetic field.When a metallic object enters this field,eddy currents are induced in the target,causing a change in the oscillation amplitude that is detected by the sensor’s circuitry.
Innovation Point 1:The sensor features temperature compensation circuitry that maintains stable sensing performance across the entire operating temperature range(-25°C to+70°C).This ensures consistent detection reliability even in environments with significant temperature variations,such as near heating elements or in outdoor applications.
Innovation Point 2:Advanced electromagnetic design provides immunity to external interference from nearby sensors or motors.TheTUNOS 3.3564.293can operate reliably in dense sensor arrangements without mutual interference,making it suitable for complex automation systems with multiple detection points in close proximity.
Application Cases and Industry Value
In a packaging machinery application,theABB 3.3564.293 TUNOS 3.3564.293sensors were deployed to detect the position of metallic components on high-speed filling equipment.The sensors’fast response time(up to 1000Hz switching frequency)enabled accurate detection at production rates exceeding 200 packages per minute.Over a three-year period,the sensors demonstrated 99.9%reliability with zero false detections,contributing to a 15%increase in overall equipment effectiveness.The maintenance team reported a 60%reduction in sensor-related downtime compared to previous sensor models.
Related Product Combination Solutions
ABB TUNOS 3.3564.294:Complementary PNP normally closed version
ABB TUNOS 3.3564.295:NPN output version for different PLC compatibility
ABB TUNOS 3.3564.296:Extended sensing distance variant
ABB Proximity Sensor Mounting Accessories:Brackets and hardware
ABB Sensor Signal Conditioners:Interface modules for special applications
Installation,Maintenance,and Full-Cycle Support
Installation Preparation:When installing theABB 3.3564.293 TUNOS 3.3564.293,ensure proper mounting clearance and verify the sensor is correctly aligned with the target.Use appropriate cable glands and strain relief to protect the connection point from mechanical stress and environmental contaminants.
Maintenance Protocol:Perform regular visual inspections for physical damage and clean the sensing face to maintain optimal performance.Check cable integrity and connection points periodically.Test sensor functionality during planned maintenance shutdowns using appropriate metallic targets.
Technical Support:Our team provides comprehensive support forTUNOS 3.3564.293sensors,from selection and installation to troubleshooting and replacement.We offer technical guidance on optimal sensor placement and configuration for specific applications.
Product Assurance
We guarantee that everyABB 3.3564.293 TUNOS 3.3564.293proximity sensor meets original manufacturer specifications and undergoes functional testing before shipment.Each sensor is backed by our technical support and a standard warranty period.
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