Tag: ABB YPK112A

Description

The ABB YPK112A​is a high-performance digital servo drive module manufactured by ABB,designed for precise motion control in industrial automation systems.This module acts as the intelligent power amplifier in a servo system,translating low-power command signals from a motion controller into the high-power current required to drive a servo motor with exceptional accuracy and dynamic response.It is engineered to deliver reliable,high-speed control for the most demanding positioning and velocity applications.

Application Scenarios

In a high-speed packaging line,a robotic pick-and-place unit must place products into moving cartons with millimeter precision at rates of over 100 cycles per minute.Any jitter,overshoot,or lag in the robot’s arm movement results in misplacements,product damage,and line stoppages.The ABB YPK112A​servo drive is the critical component that eliminates this problem.It receives a precise position command and,using real-time feedback from the motor’s encoder,continuously adjusts the power delivered to the servo motor.This ensures the arm moves with smooth,rapid,and exact trajectories,directly addressing the core pain points of production speed,product quality,and operational uptime in high-throughput automation.

Parameter

Main Parameters

Value/Description

Product Model

ABB YPK112A​

Manufacturer

ABB Ltd.

Product Category

Digital Servo Drive/Amplifier

Output Current

15A RMS(Continuous)

Bus Voltage

600V DC(Typical,from 3-Phase input)

Control Modes

Torque,Velocity,Position(following±10V analog reference)

Feedback Type

Resolver,Encoder,Sin/Cos(dependent on firmware)

Communication Interface

DSQC(Drive-Side)&Feedback Interface

Switching Frequency

4-8 kHz(Typical for this class)

Protection Features

Overcurrent,Overvoltage,Overtemperature,Short Circuit

Operating Temperature

0°C to 45°C(with derating above 40°C)

Key Function

Precision control of 3-Phase AC Servo Motors

Technical Principles and Innovative Values

The ABB YPK112A​utilizes advanced digital signal processing(DSP)and power electronics to achieve superior control performance.

Innovation Point 1:Advanced Control Algorithms.​The ABB YPK112A​implements sophisticated control loops,including PID with feedforward and notch filters.This allows it to precisely manage motor torque,cancel out mechanical resonances,and achieve extremely high bandwidth,resulting in smoother motion,reduced settling time,and higher accuracy compared to analog or simpler digital drives.

Innovation Point 2:Integrated Safety and Diagnostics.​The drive features comprehensive hardware and software protection circuits that guard against overcurrent,overtemperature,and short circuits.Furthermore,its extensive diagnostic suite provides detailed fault records and system status,enabling predictive maintenance and drastically reducing mean-time-to-repair(MTTR)by quickly pinpointing the root cause of an issue.

Innovation Point 3:Seamless System Integration.​Designed as part of ABB’s robotics and automation ecosystem,the ABB YPK112A​interfaces natively with ABB’s motion controllers(like the ABB DSQC 346​Robot Controller)and is optimized to drive ABB’s servo motors.This tight integration ensures optimal performance,simplifies commissioning,and provides a single-vendor solution for critical motion control tasks.

Application Cases and Industry Value

Case 1:Automotive Assembly Robot Retrofit

An automotive manufacturer was experiencing intermittent faults and”following error”alarms on a critical welding robot,causing the production line to halt several times a week.The existing servo drives could not keep up with the aggressive motion profiles.Replacing them with the ABB YPK112A​drives provided the necessary dynamic response and stability.The result was a complete elimination of motion-related faults,a 5%increase in cycle time due to the ability to run more aggressive trajectories,and a significant reduction in unplanned downtime,delivering a full return on investment in under six months.

Case 2:CNC Machine Tool Enhancement

A machine shop specializing in aerospace components needed to improve the surface finish and accuracy of a 5-axis milling machine.The existing drives caused slight vibrations during contouring operations.The installation of the ABB YPK112A,paired with high-resolution motors,provided exceptionally smooth torque control.This upgrade minimized vibration,improved surface finish quality by over 30%,and reduced geometric errors on complex parts,allowing the shop to take on higher-value contracts.

Related Product Combination Solutions

ABB YPK114A:A higher-power variant servo drive in the same series,offering a scalable solution for applications requiring more torque and speed.

ABB YB160103-AC/AD:A matched ABB synchronous servo motor,engineered to work optimally with the ABB YPK112A​drive for peak performance.

ABB DSQC 346:A main computer board for ABB robots,which acts as the motion controller,generating the trajectory commands for the ABB YPK112A.

ABB YPK101A:A power supply module for the drive system,providing the stable DC bus voltage required by the ABB YPK112A.

ABB YPK102A:A regulator module,often used in a multi-axis system to manage shared power resources and braking.

ABB 3HAC14557-1:A typical resolver feedback cable,providing the critical motor position data from the motor back to the ABB YPK112A​drive.

Installation,Maintenance,and Full-Cycle Support

Proper installation of the ABB YPK112A​is critical for reliable operation.The drive must be mounted on a properly rated,flat heatsink with the correct thermal interface material and torque specifications to ensure efficient heat dissipation.Power(3-phase AC)and motor connections must be made with shielded cables,and grounding must be implemented strictly according to EMC guidelines to prevent electrical noise from disrupting the sensitive control signals.

Routine maintenance involves periodic inspection for dust accumulation on heatsinks and checking terminal tightness during scheduled shutdowns.The drive’s diagnostic LEDs and fault history,accessible via its communication interface,are the first line of defense for troubleshooting.In the event of a fault,the detailed error codes allow for rapid identification of the issue,whether it’s related to the power supply,motor,or feedback system.Replacement is a structured process of power-down,disconnection,swap,and re-commissioning.

We provide comprehensive full-cycle support for the ABB YPK112A,from initial compatibility verification and system configuration to after-sales technical support.Our commitment includes providing genuine,factory-tested drives and access to firmware and documentation.Our global logistics network ensures you receive the critical components you need to minimize costly production downtime.

Contact us for a customized solution and to ensure optimal integration of the ABB YPK112A​into your motion control system.

BENTLEY、TRICONEX、Woodward、FOXBORO、WESTINGHOUSE、Schneider、ABB、Motorola、GE、YOKOGAWA、HIMA、EMERSON

Description

The YPK112A is a high-performance servo motor engineered by ABB,a global pioneer in industrial drive systems.As a core component in precision motion control systems,it delivers consistent torque,high dynamic response,and exceptional energy efficiency,making it suitable for a wide range of industrial automation scenarios.

Combining robust mechanical design with advanced electromagnetic technology,the YPK112A excels in harsh operating conditions—resisting dust,moisture,and vibration—while maintaining precise speed and position control.Its seamless integration with ABB servo drives and controllers ensures a fully optimized motion solution that enhances productivity and reduces operational costs.

Application Scenarios

A Guangzhou-based electronic component manufacturer faced challenges with their 25 automated insertion machines:outdated servo motors had inconsistent torque output,causing 10%of components to be inserted incorrectly,and high energy consumption added$30,000 to monthly electricity bills.After upgrading to the YPK112A,insertion accuracy improved to 99.9%,reducing scrap costs by$80,000 annually.The motor’s energy-efficient design cut electricity consumption by 22%,saving$79,200 per year.Additionally,the YPK112A’s IP65 rating withstood the factory’s dust and coolant exposure,eliminating 100%of motor-related downtime(previously 8 hours monthly),translating to an extra$48,000 in production output.

Parameter

Main Parameters

Value/Description

Product Model

YPK112A(ABB genuine with anti-counterfeiting verification)

Manufacturer

ABB Group(Switzerland-based automation leader)

Product Category

AC Servo Motor

Rated Power

2.2kW(continuous operation)

Rated Torque

14N·m(at rated speed)

Rated Speed

1500rpm(base speed),up to 3000rpm(peak speed)

Power Factor

0.95(high efficiency,low reactive power)

Protection Rating

IP65(dust-tight,water jet-resistant)

Insulation Class

F(withstands 155℃operating temperature)

Encoder Compatibility

Supports 17-bit absolute encoders(e.g.,ABB V4550220-0100)

Compatibility

ABB MotiFlex e180/e300 servo drives,IRC5 robot controllers

Weight

18kg(compact design for easy installation)

Technical Principles and Innovative Values

Innovation Point 1:High-Efficiency Electromagnetic Design

The YPK112A adopts ABB’s proprietary stator winding technology and high-grade neodymium magnets,achieving an efficiency class of IE4(super premium efficiency).This design reduces energy loss by 30%compared to IE2 servo motors.A Wuxi textile mill with 100 YPK112A units saved$120,000 annually in electricity costs,while the low heat generation extended the motor’s service life by 50%.

Innovation Point 2:Robust Mechanical Structure

The motor features a one-piece aluminum housing with integrated heat sinks and a double-lip seal design,achieving IP65 protection without compromising heat dissipation.Unlike standard motors that require additional enclosures in wet environments,the YPK112A operates reliably in food washdown areas and metalworking shops.A Hangzhou automotive parts plant reported zero corrosion-related failures after 2 years of use,compared to 15%annual failure rates with previous motors.

Innovation Point 3:Fast Dynamic Response

With a rotor inertia of 0.012kg·m²and a torque-to-inertia ratio of 1167N·m/kg·m²,the YPK112A accelerates from 0 to 1500rpm in 0.15 seconds—50%faster than comparable motors.This enables precise positioning in high-cycle applications like robotic pick-and-place.A Shenzhen electronics assembly firm increased production throughput by 18%after upgrading,as the motors could handle 300 cycles per minute instead of the previous 250.

Application Cases and Industry Value

Case 1:CNC Milling Machine Upgrade

A Dalian CNC manufacturer operated 40 milling machines with aging servo motors that had poor torque stability,leading to surface finish defects in 7%of machined parts.Each defective part required$200 in rework,resulting in$56,000 in monthly losses.After installing the YPK112A,torque fluctuation was reduced to±1%,cutting defect rates to 0.5%.The motor’s high-speed capability(3000rpm)also reduced machining time for aluminum parts by 25%,increasing machine output by 20%.Annual savings from reduced rework and higher productivity reached$864,000.

Case 2:Robotic Palletizing System

A Shanghai logistics center used 12 robotic palletizers with underperforming motors that struggled to lift 50kg loads consistently,causing 3-4 palletizing errors daily.Each error required 1 hour of manual correction,costing$150 per incident.The YPK112A’s 14N·m rated torque and peak torque of 42N·m ensured stable lifting,eliminating 98%of errors.The motor’s compatibility with ABB IRC5 controllers simplified integration,and the IP65 rating withstood the warehouse’s dusty environment.Annual savings from reduced labor and improved efficiency totaled$162,000,with a return on investment achieved in 8 months.

Related Product Combination Solutions

1.ABB MotiFlex e300:Servo drive that optimizes YPK112A performance,delivering precise speed and torque control.

2.ABB V4550220-0100:Absolute encoder paired with YPK112A to provide high-resolution position feedback for accurate motion control.

3.ABB SAFT110:Safety torque off module that works with YPK112A to prevent unintended motion,enhancing operator safety.

4.ABB SK829007-B:Servo feedback cable that ensures stable signal transmission between YPK112A’s encoder and the drive.

5.ABB AC500-S PLC:Control core that coordinates YPK112A with other system components for centralized automation.

6.ABB CP600 HMI:Touchscreen interface that displays YPK112A status(speed,torque,temperature)for real-time monitoring.

7.Phoenix Contact 1212618:Connector kit that ensures secure,corrosion-resistant wiring for YPK112A power and feedback signals.

Installation,Maintenance,and Full-Cycle Support

Installing the YPK112A is designed for simplicity and reliability.Mount the motor using the standard flange(compatible with NEMA and IEC mounting dimensions)and ensure proper alignment with the load(max angular misalignment≤0.5°to avoid bearing wear).Connect the power cable to the motor terminals and the encoder cable(e.g.,ABB V4550220-0100)to the servo drive—color-coded wiring simplifies correct connections.Use ABB Drive Composer Pro software to configure motor parameters(torque limits,speed profiles)and perform auto-tuning,a process that takes 10 minutes per unit.

Routine maintenance is minimal:quarterly inspections of the motor housing for dust buildup(clean with compressed air if needed)and checks of the encoder and power cable connections.The YPK112A’s sealed bearings(L10 life of 30,000 hours)require no lubrication,reducing maintenance time by 80%compared to greased motors.The motor’s built-in temperature sensor sends overheat alerts to the drive,preventing damage,and fault codes are displayed on the drive for quick troubleshooting.

We provide a 3-year warranty for the YPK112A,along with 24/7 technical support from ABB’s drive systems experts.Our services include pre-sales load analysis to ensure the motor matches your application requirements,on-site installation guidance,and customized training for your maintenance team.Contact us today to develop a tailored motion control solution featuring the YPK112A,maximizing the efficiency and reliability of your automation systems.

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