Tag: BENTLY 3500/93 135799-01

Description

The BENTLY 3500/93 135799-01 is a high-performance communication gateway module—often referred to as the“大卡”(Big Card)in field terminology—developed by Bently Nevada(a Baker Hughes company)for the 3500 Machinery Protection System.Serving as a standalone data concentrator and protocol translator,it enables direct,real-time access to all monitored parameters(vibration,speed,temperature,relay status,etc.)from the 3500 rack without requiring the full System 1 software suite.With dual Ethernet ports and RS-485 support,the 135799-01 bridges legacy protection hardware to modern DCS,PLC,SCADA,and IIoT ecosystems.

Application Scenarios

At a refinery in Singapore undergoing digital transformation,engineers needed to integrate 12 aging turbine protection racks into a new cloud-based asset performance management(APM)platform—but lacked licenses for System 1 at every site.By installing the BENTLY 3500/93 135799-01 in each rack,they established direct Modbus TCP streams to edge gateways,feeding live vibration trends,trip statuses,and keyphasor speeds into the central APM dashboard.Within weeks,early bearing degradation on a critical compressor was flagged via AI analytics—weeks before a scheduled inspection.The 135799-01 turned isolated protection systems into intelligent,connected assets,proving that“big card”means big value.

Parameter

Main Parameters Value/Description

Product Model 3500/93 135799-01

Manufacturer BENTLY NEVADA(a Baker Hughes company)

Product Category Dual-Slot Communication Gateway/Protocol Converter(“Big Card”)

Communication Ports 2×10/100 Mbps Ethernet(RJ-45);1×RS-485(terminal block)

Supported Protocols Modbus TCP,Modbus RTU,Bently Private Protocol

Data Update Rate Up to 10 Hz per parameter(configurable)

Compatible 3500 Modules All standard I/O cards(e.g.,3500/42,/53,/25,/33,etc.)

Mounting Type Occupies 2 adjacent I/O slots in 3500 rack

Configuration Method Web-based interface or System 1 RCS

Front Panel Indicators Power OK,Ethernet Link/Activity,RS-485 TX/RX LEDs

Operating Temperature 0°C to+60°C

Certifications CE,UL,CSA,RoHS

Technical Principles and Innovative Values

Innovation Point 1:System 1 independence—the 135799-01 extracts raw and processed data directly from the 3500 backplane,enabling third-party integration without proprietary software licenses or PC dependencies.

Innovation Point 2:Dual Ethernet with independent IP stacks supports simultaneous connections to plant control networks and secure maintenance VLANs—ideal for OT/IT convergence and remote diagnostics.

Innovation Point 3:Full parameter mapping—every alarm,trip,speed value,and waveform-derived metric from all installed I/O modules is exposed as a Modbus register,enabling granular digital twin modeling.

Innovation Point 4:Edge-ready architecture—low-latency data streaming and compact form factor make the 135799-01 ideal for IIoT edge devices,reducing cloud bandwidth needs while preserving fidelity.

Application Cases and Industry Value

In a hydroelectric facility in Canada,aging turbines lacked connectivity to the central SCADA system.Installing the BENTLY 3500/93 135799-01 allowed operators to pull real-time shaft displacement and overspeed status directly into their existing Allen-Bradley PLC via Modbus TCP.During a grid frequency event,the SCADA system automatically initiated a controlled shutdown based on 135799-01-sourced vibration thresholds—preventing catastrophic bearing wear.The project achieved full compliance with NERC reliability standards at one-third the cost of a full System 1 rollout.

Similarly,a steel mill in Germany used the 135799-01 to feed rolling mill vibration data into a local machine learning server.The model detected developing gear mesh faults 11 days in advance,enabling a planned bearing replacement during a weekend outage—avoiding a$2M production loss.

Related Product Combination Solutions

BENTLY 3500/42 140471-01:Vibration monitor—its data is fully accessible via the 135799-01’s Modbus map.

BENTLY 3500/25 149369-01:Keyphasor module—provides speed and phase data streamed by the 135799-01 for order tracking.

BENTLY 135473-01:16-channel relay output—relay statuses are published as discrete inputs in the 135799-01’s register table.

BENTLY 3500/15 127610-01:Redundant power supply—ensures continuous operation of the 135799-01 during input faults.

Baker Hughes System 1:Can coexist with 135799-01 for hybrid architectures—System 1 for deep diagnostics,gateway for real-time control.

Rockwell ControlLogix with Modbus TCP Module:Directly consumes 135799-01 data for integrated safety logic.

Siemens S7-1500 PLC:Uses 135799-01 as a vibration data source for predictive maintenance routines.

Installation,Maintenance,and Full-Cycle Support

Installing the BENTLY 3500/93 135799-01 requires mounting it in two I/O slots and connecting Ethernet/RS-485 cables to plant networks.Initial setup is performed via a built-in web interface(accessible by default at 192.168.0.10)where users assign IP addresses,enable protocols,and map registers.No additional software is required for basic operation.

Maintenance involves periodic firmware updates(delivered via web UI)and network health checks.The module includes built-in ping diagnostics and protocol error counters to aid troubleshooting.In redundant network designs,failover between Ethernet ports is automatic.We validate every unit for electromagnetic immunity,thermal stability,and protocol conformance before shipment.

Backed by a 12-month warranty and expert support—including configuration templates for common DCS/PLC platforms—the BENTLY 3500/93 135799-01 ensures your 3500 system speaks the language of modern industry,today and tomorrow.

Contact us for a customized solution to unlock the full data potential of your Bently Nevada protection system—without dependency,delay,or downtime.

选择深圳长欣，选择放心，售后无忧 大量现货，当天顺丰发货！！！