Tag: ELAU C600

Description

The ELAU C600/10/1/1/1/00​is a high-performance modular drive controller manufactured by ELAU(now part of Schneider Electric),designed for advanced motion control applications in packaging and automation machinery.This sophisticated controller combines powerful processing capabilities with flexible I/O configuration,providing precise control for complex automation systems.The ELAU C600/10/1/1/1/00​features modular architecture and advanced motion control algorithms,making it ideal for applications requiring synchronized multi-axis control and high-speed positioning.

Application Scenarios

In a high-speed packaging line for pharmaceutical products,the ELAU C600/10/1/1/1/00​controller coordinates multiple servo axes for blister packaging machinery,achieving production speeds of 400 packages per minute with positioning accuracy within±0.1mm.The controller’s real-time Ethernet capability enables seamless synchronization between filling,sealing,and cutting stations,while its robust construction withstands the vibration-intensive environment of continuous operation.During a recent efficiency upgrade,the ELAU C600/10/1/1/1/00’s advanced cam profiling functionality reduced changeover time from 30 minutes to under 5 minutes,significantly increasing production flexibility.

At a beverage manufacturing facility,multiple ELAU C600/10/1/1/1/00​units control the filling and capping operations on high-speed bottling lines.The controllers’integrated safety functions(Safe Torque Off)ensure operator protection while maintaining production efficiency.The ELAU C600/10/1/1/1/00​systems have demonstrated exceptional reliability,operating 24/7 with 99.8%availability over three years of continuous service.

Parameter

Main Parameters

Value/Description

Product Model

ELAU C600/10/1/1/1/00

Manufacturer

ELAU(Schneider Electric)

Product Type

Modular Drive Controller

Supply Voltage

400-480V AC 3-phase

Power Rating

10kW continuous

Output Current

18A RMS

Bus Voltage

650V DC

Communication

Ethernet POWERLINK,SERCOS

I/O Capacity

64 digital I/O points

Axis Control

Up to 8 servo axes

Programming

IEC 61131-3 compliant

Memory

512MB RAM,2GB Flash

Processor

PowerPC-based motion controller

Safety

Integrated STO(Safe Torque Off)

Protection Rating

IP20

Operating Temperature

0°C to+55°C

Storage Temperature

-40°C to+85°C

Certifications

UL,cULus,CE,ISO 13849

Technical Principles and Innovative Values

Advanced Motion Control Architecture:The ELAU C600/10/1/1/1/00​utilizes a sophisticated multi-processor system that separates motion control tasks from communication and I/O processing,ensuring deterministic performance for time-critical applications.The controller’s advanced motion planning algorithms support electronic gearing,cam profiling,and flying saw applications with nanosecond-level synchronization accuracy.Integrated safety functions including Safe Torque Off(STO)and Safe Stop 1(SS1)provide machine safety without additional hardware components.

Modular and Scalable Design:Featuring a modular architecture,the ELAU C600/10/1/1/1/00​allows flexible configuration of I/O points and communication interfaces based on application requirements.The controller’s hot-pluggable module design enables system expansion without downtime,while the distributed clock mechanism ensures precise synchronization across all connected axes.The unified software platform(Automation Suite)provides consistent programming environment from simple logic control to complex motion applications.

High-Performance Communication:Supporting real-time Ethernet protocols including Ethernet POWERLINK and SERCOS III,the ELAU C600/10/1/1/1/00​achieves cycle times as low as 400μs for demanding motion applications.The controller’s time-stamping capability ensures precise event recording,while the integrated web server enables remote monitoring and diagnostics without additional software tools.

Application Cases and Industry Value

Case Study:Pharmaceutical Packaging Line

A pharmaceutical manufacturer implemented ELAU C600/10/1/1/1/00​controllers on blister packaging machines producing medication packs.The controllers’precise motion control reduced material waste by 25%through improved positioning accuracy,while the integrated vision system coordination enabled 100%quality inspection at line speeds of 300 packages/minute.The solution achieved ROI in 14 months through increased efficiency and reduced downtime.

Case Study:Food Processing Automation

In a frozen food packaging facility,ELAU C600/10/1/1/1/00​controllers manage multi-axis pick-and-place systems that handle delicate food products.The controllers’adaptive motion profiles prevent product damage during high-speed handling,while the temperature-tolerant design maintains reliability in the-10°C environment.The system increased throughput by 35%while reducing product breakage to less than 0.1%.

Related Product Combination Solutions

ELAU C400​-Compact drive controllers

ELAU Servo Motors​-High-performance motors

ELAU I/O Modules​-Expansion I/O systems

ELAU Safety Modules​-Safety system components

ELAU HMI​-Operator interface panels

ELAU Software​-Programming and configuration tools

ELAU Power Supplies​-System power components

Installation,Maintenance,and Full-Cycle Support

Installation and Commissioning:The ELAU C600/10/1/1/1/00​requires proper mounting in a well-ventilated control cabinet with adequate clearance for heat dissipation.Power wiring must follow local electrical codes using appropriate gauge conductors.The controller’s modular design simplifies installation,with color-coded connectors ensuring correct module placement.Commissioning utilizes ELAU’s Automation Suite software,which provides guided setup wizards and automatic parameter optimization.

Maintenance and Support:Regular maintenance includes cleaning air filters,checking connection tightness,and verifying firmware versions.The controller’s diagnostic LEDs and web interface provide comprehensive system status information.Predictive maintenance functions monitor component health and provide early warnings of potential issues.Our technical support team offers 24/7 assistance with configuration,troubleshooting,and performance optimization.

Contact us today to discuss how the ELAU C600/10/1/1/1/00​can optimize your motion control applications.Our automation specialists can provide application engineering support to ensure optimal performance and reliability for your specific requirements.

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