Tag: FOXBORO FBM230 P0926GU

Product Overview

The   ​​FOXBORO FBM230 P0926GU  ​​is a highly versatile field device system integrator(FDSI)module manufactured by FOXBORO,designed specifically for industrial automation and process control applications.This advanced communication module serves as a critical interface between field devices and the EcoStruxure Foxboro DCS system,providing seamless integration of various serial communication devices into modern distributed control systems.The​​FOXBORO FBM230 P0926GU​​offers exceptional flexibility with its four independently configurable serial ports,each capable of supporting RS-232,RS-422,or RS-485 communication standards,making it ideal for connecting diverse field instruments and devices in complex industrial environments

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Engineered for reliability in demanding industrial settings,the​​FOXBORO FBM230 P0926GU​​features robust construction that meets G3 grade environmental requirements,ensuring stable operation in harsh conditions.The module supports up to 2000 DCI block connections and can communicate with up to 64 RS-485 devices or 4 directly connected RS-232/RS-422 devices,providing extensive connectivity options for process automation systems.The​​FOXBORO FBM230 P0926GU​​’s universal hardware design allows for dynamic loading of different software drivers,enabling protocol customization and adaptation to specific field device requirements without hardware modifications

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Technical Specifications

Parameter Name

Parameter Value

Product Model

​​FOXBORO FBM230 P0926GU​​

Manufacturer

FOXBORO

Product Type

Field Device System Integrator Module

Communication Ports

4 independent serial ports

Supported Protocols

RS-232,RS-422,RS-485

Maximum Device Connections

64 RS-485 or 4 direct RS-232/RS-422

DCI Block Connections

Up to 2000 connections

Power Supply

24V DC±5%,-10%

Power Consumption

7W maximum

Heat Dissipation

7W maximum

Operating Temperature

Industrial grade range

Environmental Rating

G3 grade(severe industrial environment)

Installation Type

Field installation

Communication Speed

300-115200 baud

Character Format

8-bit,parity optional,1-2 stop bits

Data Types Supported

Analog I/O,digital I/O,packed digital I/O

Maximum Digital I/O

Up to 64,000 digital points

ECB Block Cycle

500ms minimum

Channel Isolation

600V AC for 1 minute

Main Features and Advantages

​​Flexible Communication Configuration​​:The​​FOXBORO FBM230 P0926GU​​stands out with its four independently configurable serial ports,each capable of supporting RS-232,RS-422,or RS-485 communication standards.This flexibility allows a single​​FOXBORO FBM230 P0926GU​​module to connect multiple similar but not identical devices,eliminating the need for multiple specialized modules and reducing system complexity.The module’s physical wiring complies with EIA standards,ensuring compatibility with industry-standard cabling and connectors

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​​Universal Hardware Platform​​:The​​FOXBORO FBM230 P0926GU​​serves as a universal hardware platform that can be configured through software drivers downloaded from available protocol libraries.This approach enables the module to adapt to various field device protocols without requiring hardware changes.Standard software drivers are available as products,while custom drivers can be developed to meet specific application requirements.The dynamic download capability of these drivers ensures that the​​FOXBORO FBM230 P0926GU​​can be easily updated and reconfigured to support new devices and protocols as they become available

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​​Robust Industrial Design​​:Designed for deployment in challenging industrial environments,the​​FOXBORO FBM230 P0926GU​​features channel isolation that can withstand 600V AC potential between any channel and ground for one minute without damage.The module’s G3 grade environmental rating ensures reliable operation in severe industrial conditions,including exposure to electrical noise,vibration,and temperature extremes.This robust design makes the​​FOXBORO FBM230 P0926GU​​suitable for critical process control applications where reliability is paramount

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​​High-Performance Data Processing​​:The​​FOXBORO FBM230 P0926GU​​supports multiple data types including analog input/output values,single digital input/output values,and packed digital input/output values(up to 32 digital points per connection).The module can handle up to 2000 analog I/O values or 64,000 digital I/O values,with control station access frequency as fast as 500 milliseconds.This high-performance capability ensures that the​​FOXBORO FBM230 P0926GU​​can meet the demanding requirements of modern industrial automation systems

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Application Field

The​​FOXBORO FBM230 P0926GU​​finds extensive application in process control systems across various industries,including chemical processing,oil and gas production,and power generation.In chemical plants,the module connects various process instruments such as pressure transmitters,temperature sensors,and flow meters to the DCS system,enabling real-time monitoring and control of critical process parameters.The​​FOXBORO FBM230 P0926GU​​’s ability to support multiple communication protocols makes it particularly valuable in facilities with diverse instrumentation from different manufacturers,ensuring seamless integration and data exchange between legacy and modern field devices

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In the oil and gas industry,the​​FOXBORO FBM230 P0926GU​​plays a crucial role in upstream and midstream operations,connecting remote field devices in drilling platforms,pipeline monitoring systems,and refinery process units.The module’s robust design and environmental tolerance make it suitable for deployment in harsh offshore environments and remote locations where maintenance access is limited.The​​FOXBORO FBM230 P0926GU​​’s support for long-distance communication via RS-485 enables reliable data transmission over extended distances,making it ideal for distributed control applications in large-scale industrial facilities

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Manufacturing automation represents another significant application area for the​​FOXBORO FBM230 P0926GU​​,where it integrates various production equipment such as PLCs,robots,and specialized machinery into centralized control systems.The module’s flexible configuration capabilities allow it to adapt to different manufacturing processes and equipment types,providing a unified interface for monitoring and controlling production lines.In pharmaceutical and food processing industries,the​​FOXBORO FBM230 P0926GU​​ensures compliance with strict quality control requirements by enabling precise monitoring of process parameters and equipment status

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Related Products

​​FOXBORO FBM231​​:Redundant version with dual-port device support for enhanced reliability

​​FOXBORO FBM233 P0926GX​​:Similar communication module with enhanced features

​​FOXBORO FBM242 RH916TA​​:Digital I/O module for discrete signal processing

​​FOXBORO FCP280​​:Field control processor for DCS systems

​​FOXBORO FBM214​​:Analog input module for signal acquisition

​​FOXBORO FBM216​​:Digital input module with multiple channels

​​FOXBORO FBM218​​:Digital output module for control applications

​​FOXBORO FBM232​​:Ethernet I/O module for network connectivity

​​FOXBORO FBM242​​:Digital output module with multiple channels

​​FOXBORO FBM214B​​:Digital input module with HART communication support

Installation and Maintenance

Pre-installation preparation:Before installing the​​FOXBORO FBM230 P0926GU​​,ensure that the installation environment meets the specified G3 grade requirements for industrial environments.Verify that the power supply provides 24V DC within the specified tolerance range and that proper grounding connections are established.The module should be installed in a location that provides adequate ventilation for heat dissipation and protection from direct exposure to moisture,dust,and corrosive substances.All field wiring should be properly shielded and routed to minimize electrical interference,with terminal connections tightened to specified torque values to ensure reliable signal transmission

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Maintenance recommendations:Regular maintenance of the​​FOXBORO FBM230 P0926GU​​should include periodic inspection of status indicators,verification of communication link integrity,and monitoring of operating temperature conditions.The module’s diagnostic capabilities should be utilized to identify potential issues before they affect system operation.Firmware and software driver updates should be applied following manufacturer recommendations,with proper backup procedures followed to preserve system configuration.Environmental conditions should be monitored to ensure they remain within specified operating ranges,with particular attention to temperature,humidity,and vibration levels that could affect long-term reliability.Periodic cleaning of ventilation openings and inspection of cable connections will help maintain optimal performance and extend the service life of the​​FOXBORO FBM230 P0926GU​​module

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Product Guarantee

We guarantee that every​​FOXBORO FBM230 P0926GU​​module meets original manufacturer specifications and undergoes comprehensive testing before shipment.Each unit is backed by our technical support team with extensive experience in FOXBORO automation systems and industrial communication applications.Our commitment to customer satisfaction includes prompt technical support,complete documentation packages,and replacement guarantees for defective components.With extensive experience in process control systems,we provide expert guidance from selection through installation and maintenance,ensuring your investment delivers long-term value and operational reliability.Our quality assurance processes ensure that you receive a fully functional module capable of reliable performance in the most demanding industrial environments,with comprehensive support services to address any technical challenges that may arise during implementation and operation

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FOXBORO FBM230 P0926GU Supplementary Content

Typical Fault Troubleshooting Cases

1.AI Channel No Signal Input

Symptom:The FOXBORO I/A Series DCS displays”AI Channel 1 No Signal”for the FBM230 module,and the connected Rosemount 3051 pressure transmitter shows normal output(12mA,corresponding to 50%pressure).

Troubleshooting Steps:

First,check the wiring between the transmitter and the FBM230:Use a multimeter to measure the voltage at the module’s AI terminal—if it shows 24V DC(normal power supply),but the current is 0mA,inspect the cable for open circuits(common at terminal block crimps).

If the cable is intact,swap the transmitter to a spare AI channel(e.g.,Channel 2)of the FBM230:If the signal is detected normally,the original Channel 1 has an internal circuit fault;if no signal is still detected,the transmitter’s signal line may have a short to ground(use a megohmmeter to test insulation resistance between the signal line and ground,requiring≥50MΩ).

Solution:Replace the faulty AI channel’s internal fuse(model:0452.050.10,50mA fast-blow)via the module’s front-panel access port;if the fuse blows again,replace the FBM230 module(internal signal conditioning circuit failure).

2.DO Channel Output Instability

Symptom:The FBM230’s DO Channel 3 is set to output 8mA(20%opening)to control a control valve,but the actual output fluctuates between 7.2-8.8mA,causing the valve to jitter.

Troubleshooting Steps:

Check the load of the DO channel:The control valve’s actuator has a rated current of 0.3A,which is within the FBM230’s DO channel maximum load(0.5A),so the load is not overloaded.

Use an oscilloscope to measure the module’s DO output terminal:If the waveform has high-frequency noise(amplitude>0.5V),check the grounding of the FBM230—ensure the module’s backplane ground is connected to the DCS cabinet ground(resistance≤1Ω),and the control valve’s ground is separate from the signal ground to avoid ground loop interference.

Verify the FBM230’s power supply:Measure the backplane power voltage—if it fluctuates between 22-25V DC(exceeding the±15%tolerance range),replace the FOXBORO PS24-10 power supply to stabilize the input power.

Solution:Reconnect the ground wire to eliminate the ground loop,and replace the unstable power supply—after adjustment,the DO channel output fluctuation is reduced to±0.1mA,and the valve operates stably.

3.Module Communication Loss with DCS

Symptom:The I/A Series Engineering Workstation shows”FBM230 P0926GU Communication Loss”,and the module’s front-panel”COMM”LED is off(normal state:green steady on).

Troubleshooting Steps:

Check the backplane connection:Power off the I/O chassis,reinsert the FBM230 module to ensure tight contact with the backplane connector(common issue:dust accumulation on the connector pins).

Verify the Fieldbus communication:Use a FOXBORO Fieldbus Tester(model:FBT-200)to measure the communication signal on the backplane—if the signal amplitude is<1.2V(normal:1.5-2.0V),check for loose connections of the backplane’s Fieldbus terminator(120Ωresistor at both ends of the bus).

Inspect the chassis controller:Swap the FBM230 to a chassis with a known-good FOXBORO CP40B controller—if communication is restored,the original chassis controller’s Fieldbus interface is faulty.

Solution:Clean the backplane connector with isopropyl alcohol,reattach the terminator,and replace the faulty CP40B controller—communication is restored within 30 seconds after power-on.

Collaborative Configuration with Other FOXBORO Modules

1.Large-Scale Refinery Reactor Control System

Configuration Goal:Monitor and control 4 hydrocracking reactors,each requiring 6 AI signals(temperature,pressure,catalyst concentration)and 4 DO signals(feed valve,coolant valve,exhaust valve).

Module Combination:

4 units of FBM230 P0926GU:Each handles 4 AI/4 DO signals for one reactor(e.g.,Reactor 1 uses AI1-AI4 for temperature/pressure,DO1-DO4 for valve control).

2 units of FBM231 P0926GV(8-channel AI module):Supplement 8 additional AI signals(e.g.,Reactor 1-2’s catalyst concentration,Reactor 3-4’s exhaust pressure)to meet the 6 AI signals per reactor requirement.

1 unit of FOXBORO FBM242 P0926GY(8-channel digital input module):Monitor 16 digital status signals(e.g.,reactor door open/close,valve limit switches)to interlock with the FBM230’s DO output.

1 unit of FOXBORO FG100 Modbus Gateway:Connect the FBM230/FBM231/FBM242 to the refinery’s central SCADA system(Siemens WinCC)to realize remote data monitoring.

Configuration Advantages:Reduces the number of I/O chassis by 30%compared to using single-function modules;the FBM230’s hot-swap function ensures no downtime when replacing the FBM231 module.

2.Pharmaceutical Batch Production Line

Configuration Goal:Control 3 API batch reactors,each requiring 4 AI signals(temperature,pH,stirring speed,material level),3 DO signals(heating,dosing,stirring),and 2 digital output signals(reactor discharge valve,alarm light).

Module Combination:

3 units of FBM230 P0926GU:Each reactor uses AI1-AI4 for process parameters,DO1-DO3 for analog control(heating current,dosing pump speed),and DO4 is reconfigured as a digital output(via I/A Series Engineering Workstation)to control the alarm light.

1 unit of FOXBORO FBM221 P0926FX(16-channel digital output module):Provide 6 digital output signals for the reactor discharge valves(2 per reactor)to avoid occupying the FBM230’s analog DO channels.

1 unit of FOXBORO CAL3000 Calibrator:Perform monthly on-site calibration of the FBM230’s AI channels(using NIST-traceable standard signals:4mA,12mA,20mA)to meet FDA 21 CFR Part 11 requirements.

Configuration Advantages:The FBM230’s configurable DO channels reduce the need for additional digital output modules;the integration of calibration tools ensures long-term accuracy of the module,avoiding batch production defects caused by signal errors.

Compatibility with Third-Party Devices

1.Compatibility with Non-FOXBORO Sensors

The FBM230 P0926GU supports most industrial standard sensors,but requires parameter adjustment for special signal types:

Omron E8F2 Pressure Sensor(0-5V DC output):Connect the sensor’s signal line to the FBM230’s AI channel,and configure the channel’s input range as”0-5V DC”via the I/A Series Engineering Workstation(default:4-20mA).Use a 250Ωprecision resistor in parallel at the module terminal to suppress voltage signal noise.

Pt1000 RTD Sensor:The FBM230’s optional RTD interface(requires installing the FBM230-RTD adapter card)supports Pt1000 sensors(-50℃to+600℃).Configure the AI channel as”RTD Pt1000″and set the temperature compensation coefficient to 0.00385(per IEC 60751)to ensure measurement accuracy of±0.3℃.

2.Compatibility with Third-Party Controllers

When integrating the FBM230 with a Siemens S7-1500 PLC(common in mixed-automation plants):

Use the FOXBORO FG100 Modbus Gateway to convert the FBM230’s proprietary Fieldbus signal to Modbus TCP:Set the gateway’s IP address to 192.168.1.10(same subnet as the S7-1500),and map the FBM230’s AI/DO channels to Modbus holding registers(e.g.,AI1→40001,DO1→40010).

In the S7-1500’s TIA Portal software,configure the Modbus TCP client to read/write the gateway’s registers:The read cycle is set to 100ms(matching the FBM230’s response time)to ensure real-time data synchronization.

Note:Enable the FBM230’s”Modbus Data Checksum”function to prevent data corruption during transmission(configured via the Diagnostic Manager).

Long-Term Operation Optimization Measures

1.Environmental Adaptation Optimization

High-Temperature Environments(e.g.,Refinery Furnace Area,65-70℃):Install a FOXBORO I/O Chassis Cooling Fan(model:CF-02,12VDC,0.5A)above the chassis to reduce the FBM230’s operating temperature by 8-12℃.Apply thermal conductive silicone pads(thickness:0.5mm)between the module and the chassis to enhance heat dissipation.

Corrosive Environments(e.g.,Offshore Platforms,Salt Mist Concentration:0.05mg/m³):Coat the FBM230’s external terminals with anti-corrosion grease(model:Dow Corning Molykote 44 Medium)and install the module in a FOXBORO IP65 Waterproof Chassis(model:WC-19)to extend the module’s service life from 10 years to 12+years.

2.Performance Degradation Prevention

Regular Calibration Plan:Use the FOXBORO CAL3000 calibrator to perform full-scale calibration of the FBM230’s AI channels every 6 months:For 4-20mA channels,input standard signals of 4mA(0%),12mA(50%),and 20mA(100%)and record the module’s displayed values—if the error exceeds±0.05%full scale,adjust the internal potentiometer(R32 for Channel 1)via the module’s calibration port.

Firmware Update:Download the latest FBM230 firmware(version:V5.2.1)from FOXBORO’s official website and update it via the I/A Series Engineering Workstation:The new firmware optimizes the module’s anti-interference algorithm,reducing signal drift caused by EMC(electromagnetic compatibility)by 40%.

Spare Parts Management Recommendations

1.Spare Quantity Calculation

Based on the”20:1 Spare Ratio”for critical process modules:

For a plant with 20 FBM230 modules(used in reactor control,shutdown risk if faulty),prepare 1-2 spare modules(stored in a temperature-controlled warehouse:10-30℃,humidity:30%-60%).

For non-critical applications(e.g.,water treatment),a 50:1 ratio is acceptable(1 spare for 50 modules).

2.Spare Storage Requirements

Packaging:Store spare FBM230 modules in anti-static bags(with desiccant packs)to prevent electrostatic discharge(ESD)damage(the module’s ESD sensitivity is Class 2,requiring<1000V).

Periodic Inspection:Power on spare modules every 6 months and connect them to a test chassis(with FOXBORO CP40B controller)to verify all AI/DO channels—ensure no performance degradation during storage.

选择深圳长欣，选择放心，售后无忧 大量现货，当天顺丰发货！！！