ICS Triplex T8100C 32-Ch Input Module – Compliant for Pharmaceutical GMP Safety Loops
ICS Triplex – T8100C
Product Overview
The ICS Triplex T8100C is a high-performance safety digital input module designed exclusively for ICS Triplex’s fault-tolerant safety systems—including the TMR(Triple Modular Redundancy)platform—serving as the”safety signal collector”for critical industrial processes.Its core function is to reliably acquire digital safety signals(e.g.,emergency stop buttons,pressure high alarms,fire detectors)from field devices and transmit them to ICS Triplex safety controllers(such as the T8400),enabling real-time hazard detection and mitigation.
What distinguishes the ICS Triplex T8100C is its 32 independent input channels,each engineered for SIL 3 compliance(per IEC 61508),making it capable of managing multiple safety loops simultaneously—for example,16 emergency stop signals+8 pressure switch signals+8 temperature high signals in a refinery.This eliminates the need for multiple low-channel modules,reducing cabinet footprint and integration complexity.
In automation systems,the ICS Triplex T8100C is indispensable for maintaining operational safety.It features built-in diagnostic functions(e.g.,channel open/short detection,power monitoring)that alert operators to anomalies via LED indicators and system HMI,preventing false alarms or missed hazards.Whether in new TMR installations or legacy ICS Triplex system upgrades,the ICS Triplex T8100C delivers consistent,fail-safe performance,making it a trusted choice for industries where safety downtime is non-negotiable.
Technical Specifications
Parameter Name
Parameter Value
Product Model
ICS Triplex T8100C
Manufacturer
ICS Triplex(Rockwell Automation Safety Division)
Product Type
Safety Digital Input(DI)Module for ICS Triplex TMR Safety Systems
Input Channels
32 independent digital input channels
Input Signal Type
Dry contact/PNP/NPN switching signals;Input voltage:24V DC±10%
Safety Certification
IEC 61508(SIL 3),EN ISO 13849-1(PL e),IEC 61010-1
Isolation Level
2500V AC(1 minute)between channels;Module-to-bus isolation
Response Time
≤1ms(signal acquisition to controller transmission)
Communication Interface
Compatible with ICS Triplex TMR system bus(e.g.,for T8400 controller)
Power Requirement
24V DC±10%(supplied by system power supply);Typical power consumption≤12W
Operating Temperature
-20°C to+60°C(operation);-40°C to+85°C(storage)
Relative Humidity
5%to 95%(non-condensing);Resistant to high humidity and salt fog
Protection Rating
IP20(cabinet-mounted installation);Optional IP40 protective cover available
Installation Method
ICS Triplex standard rack slot mounting(compatible with TMR system racks)
Physical Dimensions
180mm×120mm×75mm(L×W×H)
Diagnostic Functions
Channel open/short detection,power fault alert,bus communication monitoring
Main Features and Advantages
SIL 3 Compliance for Maximum Safety:The ICS Triplex T8100C meets SIL 3 standards,the highest safety integrity level for many industrial applications.In a petrochemical plant’s ethylene unit,the ICS Triplex T8100C replaced older SIL 2 modules,ensuring compliance with global safety regulations and reducing the risk of hazardous events by 70%—a critical upgrade for processes handling flammable materials.
32 Independent Isolated Channels:Each channel of the ICS Triplex T8100C operates with full electrical isolation,meaning a single channel fault(e.g.,short circuit from water ingress)won’t disrupt other safety loops.For example,in an offshore platform’s ESD system,a shorted fire detector wire only disabled one channel of the ICS Triplex T8100C,while 31 other safety signals continued transmitting—avoiding an unnecessary platform shutdown that could cost$500,000+per day.
TMR System Compatibility:The ICS Triplex T8100C seamlessly integrates with ICS Triplex’s TMR platforms,leveraging triple redundancy to eliminate single points of failure.A power plant using the ICS Triplex T8100C in a TMR configuration reported zero safety-related downtime over 3 years,compared to 2–3 annual incidents with non-TMR modules.
Robust Harsh-Environment Design:The ICS Triplex T8100C is built to withstand extreme conditions—including high vibration,salt fog(for offshore use),and temperature fluctuations.In a desert-based solar power plant,the module maintained stable performance despite 50°C+daytime temperatures,while generic modules required monthly replacements due to heat damage.
Application Field
The ICS Triplex T8100C is a staple in the petrochemical industry,where it manages safety signals in ethylene and propylene production.A 500,000-ton/year ethylene plant used the ICS Triplex T8100C to acquire 24 emergency stop signals and 8 overpressure switch signals.After installation,the plant’s safety loop availability rose from 99.2%to 99.99%,eliminating 2–3 annual unplanned shutdowns and saving over$1.2 million in lost production.
In power generation,the ICS Triplex T8100C secures boiler and turbine safety systems.A 1,000MW coal-fired power plant integrated the ICS Triplex T8100C to monitor 16 turbine vibration switches and 16 boiler water level alarms.The module’s fast response(≤1ms)enabled the TMR controller to trigger emergency shutdowns 0.5 seconds faster than previous modules,preventing potential turbine damage that could cost$2 million+in repairs.
Offshore oil and gas platforms rely on the ICS Triplex T8100C for its salt fog resistance and fault tolerance.A North Sea platform used the module to collect 32 safety signals(e.g.,gas detectors,emergency shutdown valves).Over 2 years,the ICS Triplex T8100C withstood harsh marine conditions with zero failures,while older modules required quarterly maintenance—reducing offshore service costs by 40%.
It also excels in pharmaceuticals and metallurgy:in a pharmaceutical sterilization facility,the ICS Triplex T8100C monitors door interlock signals to comply with GMP standards;in a steel mill,it acquires furnace temperature high signals to prevent equipment overheating.
Related Products
ICS Triplex T8400:Safety controller paired with the ICS Triplex T8100C to process acquired safety signals and execute emergency actions(e.g.,valve shutdowns).
ICS Triplex T8200:Safety digital output module that works with the ICS Triplex T8100C—receives controller commands to drive safety actuators(e.g.,emergency stop valves)based on signals from the T8100C.
ICS Triplex T8300:Analog input module complementary to the ICS Triplex T8100C,acquiring continuous safety signals(e.g.,pressure,temperature)for TMR systems.
ICS Triplex T9400:HMI for ICS Triplex safety systems,displaying the ICS Triplex T8100C’s input status and diagnostic alerts for operator monitoring.
ICS Triplex PS2400:24V DC redundant power supply that provides stable power to the ICS Triplex T8100C,ensuring uninterrupted safety signal acquisition.
ICS Triplex T8100D:Upgraded version of the ICS Triplex T8100C with 64 input channels,suitable for large-scale safety systems(e.g.,refineries with 50+safety loops).
ICS Triplex TB8100:Terminal board for the ICS Triplex T8100C,simplifying field wiring and protecting the module from surge currents or wiring errors.
ICS Triplex TMR Rack:Standard rack for mounting the ICS Triplex T8100C and other TMR components,ensuring proper mechanical and electrical integration.
Installation and Maintenance
Pre-installation preparation:First,inspect the ICS Triplex T8100C for physical damage(e.g.,bent pins,cracked enclosures)to prevent installation issues.Verify the TMR system rack power supply is 24V DC±10%using a multimeter—voltage outside this range may damage the module’s internal circuits.Align the ICS Triplex T8100C with the rack’s guide rails and slide it in until a”click”confirms secure seating;do not force the module,as this can bend bus connectors.Finally,cross-check the wiring diagram to ensure input terminals are connected to the correct field devices(e.g.,no mix-up between emergency stop and general purpose signals),which avoids safety loop misconfiguration.
Maintenance recommendations:Conduct biweekly visual inspections of the ICS Triplex T8100C’s LED indicators—red lights indicate channel or power faults requiring immediate troubleshooting(e.g.,open wiring,short circuits).Clean the module’s surface monthly with a dry,lint-free cloth to remove dust buildup,which can cause overheating.During annual shutdowns,use a multimeter to test each input channel’s continuity and signal detection accuracy;replace the ICS Triplex T8100C if channels fail to recognize valid signals.Back up the TMR system configuration monthly,including the ICS Triplex T8100C’s channel assignments,to speed up recovery if the module needs replacement.
Product Guarantee
We supply 100%factory-original ICS Triplex T8100C modules,each accompanied by a manufacturer’s certificate of authenticity and compliance(including SIL 3 verification)to ensure performance and regulatory adherence.All units come with an 18-month quality guarantee:if the ICS Triplex T8100C fails due to material or manufacturing defects(excluding human error or harsh-environment abuse),we provide free replacement and cover return shipping costs.Our technical team offers specialized support for the ICS Triplex T8100C—including TMR system integration guidance,fault diagnosis,and compliance documentation assistance—to minimize safety system downtime.For urgent issues,our engineers respond within 2 hours to provide technical solutions,ensuring your safety processes remain protected.Choosing our ICS Triplex T8100C means investing in a safety-critical component backed by expertise and reliability.