WESTINGHOUSE 1C31224G01 rugged I/O baseplate for process control systems
Product Overview
The WESTINGHOUSE 1C31224G01 is a field-wiring terminal interface module designed as an integral component of the Westinghouse Ovation™distributed control system(DCS),widely deployed in power generation,including fossil fuel,nuclear,and combined-cycle plants.Unlike active I/O cards that perform signal conditioning or conversion,the WESTINGHOUSE 1C31224G01 serves as a passive yet critical mechanical and electrical bridge between the Ovation I/O modules(such as DI,DO,AI,or AO cards)and the plant’s field instrumentation wiring.It provides a secure,organized,and serviceable point of connection using screw-type terminals,enabling efficient installation,troubleshooting,and maintenance without disturbing the core logic modules.
Positioned within the I/O chassis alongside compatible Ovation I/O cards(e.g.,1C311xx or 1C312xx series),the WESTINGHOUSE 1C31224G01 routes signals from the backplane through its internal printed circuit traces to clearly labeled terminal blocks on the front panel.This modular architecture allows technicians to disconnect field wiring during upgrades or diagnostics while leaving the intelligent I/O module seated—minimizing system downtime.The design incorporates features such as terminal labeling windows,strain relief for multi-conductor cables,and optional transient suppression circuits(depending on configuration),ensuring long-term reliability in electrically noisy environments typical of turbine halls or switchyards.As part of Westinghouse’s legacy—and now Emerson’s—Ovation ecosystem,the WESTINGHOUSE 1C31224G01 remains essential for sustaining operational continuity in thousands of mission-critical energy facilities worldwide.
Technical Specifications
Parameter Name Parameter Value
Product Model 1C31224G01
Manufacturer Westinghouse(now part of Emerson Automation Solutions)
Product Type Field Terminal Interface/I/O Baseplate Assembly
Compatible I/O Modules 1C311xx,1C312xx series(e.g.,1C31179G01 DI,1C31218G01 DO)
Terminal Type Screw-clamp,removable or fixed(depending on revision)
Number of Terminals Typically 32–64 points(varies by I/O module pairing)
Wire Range Supported 24–12 AWG stranded or solid copper
Isolation Voltage≥500 VAC(between field and system sides)
Operating Temperature-20°C to+70°C
Mounting DIN rail or chassis-mounted within Ovation I/O cabinet
Environmental Rating Designed for industrial indoor use;IP20 equivalent
Certifications Compliant with IEEE,ANSI,and nuclear-grade standards(e.g.,IEEE 323,IEEE 344 when used in qualified systems)
Main Features and Advantages
Modular field wiring architecture:The WESTINGHOUSE 1C31224G01 decouples field wiring from the intelligent I/O electronics,allowing maintenance personnel to reterminate,test,or replace field cables without removing the active I/O module from the backplane.This significantly reduces mean time to repair(MTTR)during outages or retrofits—a crucial advantage in 24/7 power generation environments.
Robust mechanical design:Constructed with flame-retardant thermoplastics and precision-machined terminal blocks,the WESTINGHOUSE 1C31224G01 withstands vibration,thermal cycling,and humidity common in turbine and boiler areas.Terminals are clearly labeled with channel IDs that match Ovation engineering documentation,minimizing wiring errors during commissioning.
Compatibility with safety-critical systems:When deployed in nuclear or fossil power plants,the WESTINGHOUSE 1C31224G01 often forms part of a qualified I/O string that meets seismic and environmental requirements per IEEE 323/344.Its passive nature contributes to high reliability,as there are no active components to fail under radiation or temperature stress.
Serviceability and diagnostics support:The open-front design provides unobstructed access to terminals for probing with multimeters or oscilloscopes.In conjunction with Ovation’s diagnostic tools,technicians can isolate faults to either the field side(wiring/sensor)or system side(I/O card/backplane)rapidly.Some variants include test points or fuse holders for added maintainability.
Seamless integration with Ovation ecosystem:The WESTINGHOUSE 1C31224G01 is mechanically and electrically engineered to match the pinout and form factor of specific Ovation I/O modules.This ensures plug-compatibility and preserves signal integrity across the entire I/O chain—from field device to controller logic.
Application Field
The WESTINGHOUSE 1C31224G01 is predominantly used in thermal power generation facilities where the Ovation DCS serves as the central nervous system for plant control and monitoring.In coal-fired power stations,it interfaces with boiler drum level switches,pulverizer status contacts,and soot blower limit switches—applications requiring reliable discrete signal termination in high-temperature environments.Nuclear power plants utilize the WESTINGHOUSE 1C31224G01 in safety-related I/O racks for reactor coolant pump status,containment isolation valve feedback,and emergency diesel generator start commands,where its qualification under nuclear standards ensures compliance with regulatory requirements.
Beyond traditional power,the module also appears in combined-cycle and waste-to-energy plants,connecting gas turbine fire detection relays,HRSG(Heat Recovery Steam Generator)pressure switches,and flue gas damper position sensors.In brownfield modernization projects,existing WESTINGHOUSE 1C31224G01 terminal assemblies are often retained while upgrading only the I/O electronics—leveraging the terminal block’s longevity to reduce rewiring costs.Because the Ovation platform remains widely supported by Emerson,the WESTINGHOUSE 1C31224G01 continues to be a vital spare part for asset managers seeking to extend the life of proven control infrastructure well into the 2030s.
Related Products
1C31179G01:32-channel digital input module that pairs with 1C31224G01 for switch/status acquisition
1C31218G01:16-channel digital output module commonly used with this terminal base
1C31228G01:Higher-density or fused variant of the terminal interface for specialized applications
1C31204G01:Analog input terminal assembly for 4–20 mA or thermocouple signals
1C31230G01:Redundant or seismic-qualified version for nuclear safety systems
OVATION I/O Chassis(e.g.,1C31001G01):Main rack that houses both I/O modules and terminal bases like 1C31224G01
1C31225G01:Similar terminal block with spring-clamp instead of screw terminals
Emerson OVATION eDNA:Modern data historian often integrated with legacy systems using 1C31224G01
Installation and Maintenance
Pre-installation preparation:Before installing the WESTINGHOUSE 1C31224G01,verify compatibility with the target I/O module(e.g.,1C31179G01)by cross-referencing Westinghouse bulletin drawings or Emerson documentation.Ensure the I/O chassis backplane is de-energized and properly grounded.Route field cables through gland plates with adequate strain relief,and strip conductors to the correct length(typically 6–8 mm)to avoid exposed copper beyond the terminal clamp.Torque screw terminals to manufacturer specifications(usually 0.5–0.6 Nm)to prevent loosening due to vibration.Label each wire according to I/O database tags to facilitate future troubleshooting.
Maintenance recommendations:During routine inspections,check the WESTINGHOUSE 1C31224G01 terminals for signs of corrosion,overheating(discoloration),or loose connections—especially in high-current DO circuits.Use infrared thermography during plant operation to detect abnormal heating at terminal points.If replacing a paired I/O module,confirm that the WESTINGHOUSE 1C31224G01 shows no physical damage or bent pins before reseating.Store spare units in static-dissipative packaging in a dry,climate-controlled environment to prevent terminal oxidation.Although passive,the integrity of this interface directly impacts system reliability—never overlook it during root cause analysis of intermittent I/O faults.
Product Guarantee
We guarantee that every WESTINGHOUSE 1C31224G01 terminal interface module we supply is authentic,sourced from decommissioned Ovation systems or verified OEM surplus channels.Each unit undergoes visual inspection for mechanical damage,terminal integrity,and label legibility,and is tested for continuity and isolation where applicable.The WESTINGHOUSE 1C31224G01 is backed by a 12-month warranty against defects in materials and workmanship,along with expert technical support from engineers experienced in Ovation DCS architecture.Our commitment ensures your legacy power plant control system remains maintainable,compliant,and operational—because in critical infrastructure,even passive components must perform flawlessly.
选择深圳长欣，选择放心，售后无忧 大量现货，当天顺丰发货！！！
