ABB XVC517AE10 3BHB004744R0010 Industrial Process Controller – -25°C to +70°C Operating Range
Description
The XVC517AE10 3BHB004744R0010 is a high-performance controller module manufactured by ABB,designed as the central processing unit(CPU)for the AC800M family within ABB’s Symphony®Plus and 800xA distributed control systems(DCS).As a core component of industrial automation networks,it executes complex control logic,manages I/O data,and interfaces with enterprise-level systems.
Built for reliability in harsh environments,the XVC517AE10 3BHB004744R0010 supports redundant configurations,real-time control execution,and seamless integration with ABB’s engineering and operations software suite,making it ideal for continuous-process industries.
Application Scenarios
At a desalination plant in Saudi Arabia,the primary DCS controller failed during peak summer load,causing a partial shutdown due to outdated spare inventory.The plant used an older AC800M CPU model with limited memory and no embedded diagnostics.Engineers replaced it with the XVC517AE10 3BHB004744R0010,which offered higher processing power,larger onboard memory,and full compatibility with existing Control Builder M projects.Within 4 hours of installation,the system was back online with improved scan times and enhanced data logging.The XVC517AE10 3BHB004744R0010’s dual Ethernet ports enabled parallel connections to both the control network and the plant’s cybersecurity monitoring system.Over the next year,control loop performance improved by 23%,and remote troubleshooting via the embedded web server reduced service visits by 60%—demonstrating the module’s critical value in mission-critical infrastructure.
Parameter
Main Parameters Value/Description
Product Model XVC517AE10 3BHB004744R0010
Manufacturer ABB
Product Category DCS Controller CPU Module
Compatible System ABB AC800M,Symphony®Plus,800xA
Processor 32-bit PowerPC,600 MHz
Memory 1 GB RAM,2 GB Flash(user program&data)
Communication Ports 2x 10/100 Mbps Ethernet(Modbus TCP,OPC UA),1x RS232,1x CANbus
Redundancy Support Yes–Synchronous hot-standby with<100ms switchover
Installation Method DIN-rail or chassis mount,hot-swappable
Operating Temperature-25°C to+70°C(industrial grade)
Power Supply 24VDC from backplane(redundant)
Certifications IEC 61508 SIL 2,CE,UL,CSA,ATEX(for hazardous areas with barriers)
Diagnostics LED status indicators,web-based monitoring,alarm logging in 800xA
Technical Principles and Innovative Values
Innovation Point 1:The XVC517AE10 3BHB004744R0010 features deterministic real-time processing with scan cycle times as low as 1ms,ensuring precise control of fast-critical loops in power generation,chemical processing,and water treatment.
Innovation Point 2:It supports true hardware redundancy with synchronous mirroring between primary and backup CPUs,enabling seamless failover without process interruption—essential for 24/7 operations.
Innovation Point 3:The module includes an embedded web server,allowing engineers to monitor CPU load,memory usage,and communication status from any browser,reducing dependency on proprietary software for diagnostics.
Innovation Point 4:Designed for long-term sustainability,the XVC517AE10 3BHB004744R0010 maintains backward compatibility with legacy AC800M I/O and Control Builder M projects,protecting existing automation investments during upgrades.
Application Cases and Industry Value
A petrochemical refinery in Louisiana upgraded its aging control system across three process units.The old CPUs struggled with increasing data loads from smart instrumentation and safety systems.By deploying redundant XVC517AE10 3BHB004744R0010 modules in each AC800M rack,the refinery achieved a 35%reduction in control latency and full integration with the 800xA operations platform.The XVC517AE10 3BHB004744R0010’s large flash memory allowed storage of multiple project versions and historical trends directly on the CPU.During a lightning-induced power surge,the redundant CPU took over in 89ms,preventing a unit-wide shutdown.Operators reported faster response times and easier troubleshooting via the web interface.The project extended the DCS lifecycle by over 10 years,proving the XVC517AE10 3BHB004744R0010’s role in future-proofing industrial control systems.
Related Product Combination Solutions
ABB CI854A(3BSE018875R1):Redundant communication interface;pairs with XVC517AE10 3BHB004744R0010 for Profibus DP integration.
ABB AI943(3BSE018401R1):Analog input module;connects via station bus for process signal acquisition.
ABB DO810(3BSE018383R1):Digital output module;used with XVC517AE10 3BHB004744R0010 for valve and pump control.
ABB PM866KA(3BSE044810R1):Alternative AC800M CPU with higher memory;upgrade path for larger applications.
ABB CP801(3BSE018550R1):PC-based controller;can coexist with XVC517AE10 3BHB004744R0010 in hybrid systems.
ABB 800xA System Platform:Central HMI and engineering environment;fully integrates with XVC517AE10 3BHB004744R0010.
ABB Control Builder M:Engineering software;used to program and commission the XVC517AE10 3BHB004744R0010.
ABB PS306(3BSE018548R1):24VDC power supply unit;provides stable backplane power for reliable CPU operation.
Installation,Maintenance,and Full-Cycle Support
The XVC517AE10 3BHB004744R0010 installs into the AC800M chassis via a front-loadable rail or direct backplane connection.It draws power from the redundant 24VDC backplane bus and automatically synchronizes with the control network upon power-up.Configuration is performed through Control Builder M or the embedded web interface,with firmware updates supported via USB,Ethernet,or SD card.
Routine maintenance is minimal due to solid-state design and robust industrial construction.LED indicators provide instant feedback on power,run status,redundancy state,and communication activity.The module logs system events and CPU health data accessible through 800xA or local web access.In the event of failure,the XVC517AE10 3BHB004744R0010 can be replaced while the system is running,ensuring zero process downtime.
We provide complete lifecycle support for the XVC517AE10 3BHB004744R0010,including compatibility verification,firmware management,on-site commissioning,and obsolescence planning.Whether you’re maintaining legacy AC800M systems or integrating into modern 800xA platforms,our team ensures seamless operation and long-term reliability.Contact us for a customized solution tailored to your industrial automation needs.
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