ABB M100 Series – High-Efficiency PWM Drive for Brushless DC Motors
Description
The XVC767AE105 3BHB007209R0105 is a servo drive module from ABB’s M100 series,designed for precision motion control in industrial automation,robotics,and CNC applications.As a compact,high-performance amplifier,it delivers controlled power to brushless DC(BLDC)or AC servo motors,enabling accurate positioning,speed regulation,and torque control.
Engineered for integration within ABB’s modular automation platforms,this drive operates on 24–48VDC input and provides 3A continuous output current(6A peak)per phase,making it suitable for small to medium-sized servo axes in robotic arms,pick-and-place systems,and assembly machines.With integrated PWM control,encoder feedback support(TTL/HTL),and real-time diagnostics,the XVC767AE105 ensures dynamic response and operational reliability in demanding environments.
Application Scenarios
At an electronics manufacturing facility in Singapore,a surface-mount technology(SMT)placement machine experienced frequent misalignment due to inconsistent servo performance on the Y-axis.The original M100 drive module showed thermal drift and intermittent faults.Technicians replaced it with a refurbished XVC767AE105 3BHB007209R0105 drive,tested and calibrated to OEM specifications.After installation,the axis positioning accuracy improved to±0.02mm,and thermal shutdowns ceased.The drive’s real-time current monitoring detected a minor motor insulation issue during commissioning,preventing a potential failure.The production manager reported,“Yield increased by 14%—this drive brought our line back to spec.”In high-precision automation,servo stability directly impacts product quality.
Parameter
Main Parameters Value/Description
Product Model XVC767AE105(3BHB007209R0105)
Manufacturer ABB
Drive Series M100 Modular Servo Drive
Function 3-Phase Servo Amplifier
Output Current 3A continuous,6A peak(per phase)
Input Voltage 24–48VDC(nominal 40VDC)
Motor Type Brushless DC(BLDC),Permanent Magnet AC Servo
Control Mode PWM(Pulse Width Modulation)
Feedback Support TTL/HTL incremental encoder(A/B/Z signals)
Communication Analog/digital I/O,compatible with M2000 controller
Protection Features Overcurrent,Overvoltage,Undervoltage,Overtemperature
Status Indication Multi-color LED(Green/Red)for run/fault status
Mounting DIN rail or chassis mount,plug-in connector
Cooling Convection(no fan)
Operating Temp-10°C to+50°C
Storage Temp-25°C to+70°C
Isolation 500VAC input to output
Certifications CE,UL,CSA,RoHS
Compatibility ABB M2000 Control System,IRB Robot Controllers,M100 Base Units
Technical Principles and Innovative Values
Innovation Point 1:The XVC767AE105 uses advanced PWM control algorithms to deliver smooth,low-noise current to the motor,minimizing torque ripple and vibration—critical for precision applications like semiconductor handling and laser cutting.
Innovation Point 2:Designed for modular scalability,the drive fits into the M100 series rack system,allowing multiple axes to be controlled in a compact footprint.Each module is hot-swappable,reducing downtime during replacement.
Innovation Point 3:Integrated encoder feedback processing enables closed-loop position and speed control,supporting high-resolution incremental encoders for accurate motion profiling.
Innovation Point 4:Built-in diagnostic intelligence allows the drive to detect faults such as short circuits,ground faults,and overheating,then communicate status to the controller via digital signals—enabling predictive maintenance.
Innovation Point 5:The convection-cooled design(no internal fan)enhances reliability in dusty or high-vibration environments,common in packaging and material handling systems.
Application Cases and Industry Value
At an automotive parts supplier in Stuttgart,a robotic welding cell used ABB IRB 2400 robots with aging M100 drives.One robot’s wrist axis exhibited jerky motion,affecting weld quality.After replacing the faulty drive with a XVC767AE105 3BHB007209R0105,motion became smooth and repeatable.The drive’s overcurrent protection tripped during a test,revealing a damaged motor cable—preventing further damage.The robot now operates 24/7 with zero motion-related defects.The automation engineer said,“This isn’t just a spare—it’s a performance upgrade.”
In a medical device assembly line,a vision-guided pick-and-place system required ultra-precise motion.The XVC767AE105’s stable current output and low noise enabled sub-millimeter accuracy.Over six months,no rejects were attributed to motion error.The XVC767AE105 proved that compact drives can deliver high-end performance.
Related Product Combination Solutions
M2000 Controller:Central motion controller for M100 series drives.
XVC766AE105(3BHB007208R0105):1A servo drive for lighter loads.
M100 Power Supply Module:Provides regulated 40VDC to drive rack.
ABB IRB Robot Series:Compatible with IRB 140,2400,4400,etc.
Encoder Cables(e.g.,3HAC022500-001):For feedback signal transmission.
Motor Brake Resistors:For regenerative braking support.
ABB RobotWare:Software for motion programming and diagnostics.
Surge Protection Modules:For protecting drive inputs in industrial settings.
Installation,Maintenance,and Full-Cycle Support
Installation:Mount the XVC767AE105 on DIN rail or in M100 chassis,connect to power bus,link motor phases(U/V/W),attach encoder feedback,and configure via controller.The plug-in design ensures secure connection.
Maintenance:Inspect terminals annually.Clean dust from heat sinks.Monitor LED status—steady green=normal,flashing red=fault.Use controller diagnostics to track temperature and current trends.
Every XVC767AE105 3BHB007209R0105 undergoes full functional testing,including load simulation,insulation resistance,and thermal stress.We provide a 24-month warranty,wiring diagrams,and technical documentation.
Contact us for drive calibration,system retrofits,and legacy ABB motion support.
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