In-Stock YAMATAKE EST0240Z05WBX00: Multi-Sensor Compatible Controller, Ideal for Pharmaceutical Freeze-Dryers
Description
The YAMATAKE EST0240Z05WBX00 is a premium industrial temperature controller developed by YAMATAKE(now part of Azbil Corporation),a global leader in automation and control solutions.Designed for precision thermal management across diverse industries,this 1/4 DIN controller integrates advanced PID(Proportional-Integral-Derivative)control algorithms with broad sensor compatibility,enabling accurate regulation of temperatures in critical processes.
As a versatile core component,the YAMATAKE EST0240Z05WBX00 supports a wide range of input signals—including thermocouples(J/K/T/E/R/S/B/N),RTDs(Pt100,Cu100),and linear voltage/current signals—eliminating the need for multiple controller types in mixed-sensor setups.It offers flexible output options(relay,SSR driver,voltage,current)and RS485 Modbus RTU communication for seamless integration with SCADA or DCS systems.Equipped with self-diagnostics,programmable alarms,and data logging capabilities,it ensures process stability,compliance,and easy troubleshooting in industries like pharmaceuticals,plastics,semiconductors,and metallurgy.
Application Scenarios
Imagine a medium-sized pharmaceutical company operating 6 freeze-dryers,each requiring precise temperature control(-50℃~50℃)to preserve drug efficacy.Previously,the company used basic controllers with±1℃accuracy,leading to inconsistent freeze-drying cycles and 5%batch rejection due to uneven moisture content.After upgrading to the YAMATAKE EST0240Z05WBX00,the controller’s±0.1℃accuracy and adaptive PID algorithm reduced temperature fluctuations to±0.2℃,stabilizing freeze-drying processes.
During a critical batch run,one freeze-dryer’s RTD sensor began providing erratic signals.The YAMATAKE EST0240Z05WBX00’s self-diagnostic function detected the sensor fault within 500ms and triggered an alarm,allowing maintenance to replace the sensor before the batch was compromised.Additionally,the Modbus RTU interface enabled centralized monitoring of all 6 controllers via the company’s SCADA system,reducing operator patrol time by 35%.This scenario demonstrates how the controller solves key industry pain points:temperature instability,reactive maintenance,and fragmented process visibility in temperature-critical applications.
Parameter
Main Parameters
Value/Description
Product Model
YAMATAKE EST0240Z05WBX00
Manufacturer
YAMATAKE(Azbil Corporation,a global leader in automation solutions)
Product Category
1/4 DIN industrial temperature controller
Control Modes
Adaptive PID(auto-tune),ON/OFF,manual control,cascade control(optional)
Input Compatibility
Thermocouple(J/K/T/E/R/S/B/N),RTD(Pt100,Cu100),0-5V DC,1-5V DC,0-20mA DC,4-20mA DC
Measurement Range
-200℃~1800℃(depending on sensor type:e.g.,-200℃~1300℃for K-type thermocouple)
Control Accuracy
±0.1%of full scale+1 digit(at 25℃ambient temperature)
Output Options
1x main output(relay:5A 250VAC;SSR driver:3-32V DC;0-10V DC;4-20mA DC),1x auxiliary output(relay/SSR)
Communication Protocol
RS485 with Modbus RTU;baud rates:9600/19200/38400 bps;parity:None/Even/Odd
Power Requirement
100-240V AC,50/60Hz;typical power consumption:6W
Operating Temperature
0℃~50℃(operating);-20℃~60℃(storage)
Display
4-digit LED main display(0.8″height)+4-digit LED setpoint display;backlight adjustable
Physical Dimensions
96mm×96mm×110mm(1/4 DIN panel cutout:92mm×92mm)
Weight
Approximately 280g
Certifications
CE,UL 508C,CSA 22.2 No.142,IEC 61010-1
Key Features
Auto-tune PID,self-diagnostics(sensor open/short,output overload),2-point alarms(high/low),data logging(2000 points),password protection
Sampling Rate
10 samples/second
Protection Functions
Over-temperature protection,sensor fault protection,output short-circuit protection
Technical Principles and Innovative Values
Innovation Point 1:Adaptive PID with Auto-Tune
Unlike conventional PID controllers that require manual parameter tuning,the YAMATAKE EST0240Z05WBX00 features adaptive auto-tune technology.It automatically adjusts P,I,D parameters based on real-time process dynamics(e.g.,heat capacity,cooling rate),reducing setup time by 80%and minimizing overshoot/undershoot.A semiconductor facility using this controller for wafer bake ovens(120℃~200℃)reported temperature stability improvements from±0.5℃to±0.1℃,boosting chip yield by 4%.
Innovation Point 2:Ultra-Wide Sensor Compatibility
The controller supports 8+sensor types,from low-temperature RTDs(-200℃)to high-temperature thermocouples(1800℃),eliminating the need for specialized controllers in multi-process facilities.A metallurgy plant standardized on the YAMATAKE EST0240Z05WBX00 for both cryogenic cooling(-80℃)and heat treatment(1200℃)processes,reducing spare parts inventory by 65%and cutting procurement costs by$18,000 annually.
Innovation Point 3:Predictive Self-Diagnostics
Beyond basic fault detection(sensor open/short),the controller monitors sensor signal integrity and output load status.It alerts operators to deteriorating components(e.g.,weakening thermocouple connections,overloaded SSRs)before they cause process disruptions.A food processing plant used this feature to identify a failing heating element in an oven 24 hours before complete failure,preventing a 12-hour production halt and$30,000 in lost revenue.
Innovation Point 4:Seamless Industrial Connectivity
The RS485 Modbus RTU interface enables integration with上位systems,allowing centralized data collection,remote parameter adjustment,and batch reporting.A plastics manufacturer connected 15 YAMATAKE EST0240Z05WBX00 controllers to its MES system,enabling real-time monitoring of injection molding barrel temperatures.This reduced manual data entry errors by 90%and simplified ISO compliance reporting,cutting administrative time by 25%.
Application Cases and Industry Value
Case 1:Pharmaceutical Freeze-Dryer Temperature Control
A pharmaceutical company with 8 freeze-dryers struggled with inconsistent batch quality due to±1.2℃temperature fluctuations.Upgrading to the YAMATAKE EST0240Z05WBX00 eliminated these fluctuations,thanks to adaptive PID control and high-accuracy measurement.The controller’s auto-tune function optimized parameters for each freeze-dryer’s unique load,and the Modbus interface allowed centralized monitoring via the company’s LIMS system.
Within 6 months,batch rejection rates dropped from 5%to 0.3%,saving
120,000inmaterialwaste.Additionally,theself−diagnosticfeaturedetected4failingRTDsensorsearly,avoidingunplanneddowntimethatpreviouslycost
8,000 per incident.The controller’s data logging also simplified FDA audit documentation,reducing preparation time by 40%.
Case 2:Steel Mill Heat Treatment Oven Control
A steel mill’s heat treatment process(800℃~1200℃for alloy hardening)required precise temperature control to ensure material strength.The mill’s old controller(±0.8%accuracy)caused inconsistent hardness values,leading to 7%product scrap.Installing the YAMATAKE EST0240Z05WBX00(±0.1%accuracy)stabilized oven temperatures,reducing fluctuations to±0.5℃.
The controller’s high-temperature thermocouple compatibility(R-type,up to 1750℃)ensured reliable measurement,while the SSR output enabled fast heating adjustments.Over 12 months,scrap rates dropped to 0.8%,saving
350,000inrawmaterialcosts.Thecontroller’sover−temperatureprotectionalsopreventedanovenoverheatincident,avoiding
200,000 in equipment damage.
Related Product Combination Solutions
YAMATAKE K-type Thermocouple(TC-K-01):High-temperature thermocouple(up to 1300℃),optimized for use with YAMATAKE EST0240Z05WBX00 in heat treatment and oven applications.
YAMATAKE Pt100 RTD Sensor(RTD-Pt100-02):Precision RTD(±0.1℃accuracy),ideal for low-temperature processes(-200℃~600℃)paired with the controller.
YAMATAKE SSR(Solid State Relay)(SSR-25A):25A SSR driver,compatible with the controller’s SSR output for high-power heating element control(e.g.,oven heaters).
YAMATAKE RS485 to Ethernet Gateway(GW-485-E):Enables integration of YAMATAKE EST0240Z05WBX00 with Ethernet-based SCADA/DCS systems(e.g.,Siemens WinCC).
YAMATAKE 24V DC Power Supply(PS-24-10):Regulated power supply for the controller’s SSR output and external sensors,ensuring stable operation in unstable grid environments.
YAMATAKE Temperature Calibrator(CAL-1000):Precision calibrator(±0.01℃accuracy)for periodic calibration of YAMATAKE EST0240Z05WBX00 and connected sensors.
Industrial HMI(e.g.,Azbil V600 Series):Visualizes controller data,alarms,and tuning parameters,enabling intuitive operator control of YAMATAKE EST0240Z05WBX00.
YAMATAKE Heat Sink(HS-SSR-01):Heat sink for SSRs connected to the controller,preventing overheating in high-current applications(e.g.,10A+heating elements).
Installation,Maintenance,and Full-Cycle Support
Installation Preparation:Mount the YAMATAKE EST0240Z05WBX00 in a 1/4 DIN panel cutout(92mm×92mm)using the included mounting clips,ensuring a minimum 30mm clearance for ventilation.Wire the 100-240V AC power supply to the L/N terminals,and connect sensors/outputs to the terminal block—referencing the wiring diagram for signal polarity.Use shielded twisted-pair cable for sensor wiring to minimize EMI,and separate power/control wiring to avoid interference.Configure communication parameters(baud rate,address)via the front panel or Modbus software before powering on.
Maintenance and Troubleshooting:Perform monthly visual inspections to check display clarity,LED status indicators,and terminal block tightness.Every 6 months,calibrate the controller using a precision temperature calibrator to maintain accuracy.If a fault occurs:1)Check the alarm LED and front-panel fault codes(e.g.,”S-ERR”for sensor error,”O-ERR”for output overload);2)Verify sensor wiring and continuity with a multimeter;3)Test the output load(e.g.,SSR,heating element)for short circuits or open circuits.The YAMATAKE EST0240Z05WBX00’s self-diagnostic features reduce troubleshooting time by 75%compared to non-diagnostic controllers.
Full-Cycle Support:We offer a 2-year standard warranty for the YAMATAKE EST0240Z05WBX00,with optional 3-year extensions.Our global technical team,specializing in YAMATAKE/Azbil products,provides 24/7 remote support—including PID tuning guidance,integration assistance,and fault resolution—with average response times under 1 hour.For large-scale projects(e.g.,pharmaceutical plant upgrades),we deploy on-site engineers to assist with installation,commissioning,and operator training.We maintain a global inventory of spare units and accessories,ensuring delivery within 48 hours to minimize downtime.
Whether you’re optimizing freeze-dryer temperatures in pharmaceuticals,controlling heat treatment ovens in steel mills,or regulating injection molding barrels in plastics,the YAMATAKE EST0240Z05WBX00 delivers unmatched precision,flexibility,and reliability.Contact us today to discuss your thermal control requirements and receive a customized solution proposal tailored to your industry needs!
选择深圳长欣，选择放心，售后无忧 大量现货，当天顺丰发货！！！
